Monday, 18 December 2023

MY CAR’S WINDSCREEN AND PRINCE RUPERT’S TEAR DROPS

 

 


        Two weeks ago, I took my car out to get our weekly groceries. I noticed a tiny, about half an inch crack in the windscreen right at the bottom on the driver’s side. It did not seem serious, and it was not in my field of vision. I did not worry much.

        After the shopping when I was back home, I noticed the crack had gone a bit longer.  In the evening we went for dinner to a friend’s house who lived in about 30 miles away. Next morning, I noticed the crack has become much longer, about 15 inches.  I did not go over any big pothole in the night, did not hit anything, how did the crack get so big?

        I got worried that soon the whole screen might fall off.  I remembered the phenomenon of exploding “Prince Rupert’s Drops”.
        I had read about them in a magazine only last week. When molten glass is dropped in a bucket of cold water it forms a tear drop shape with a slender curved tail, like a human sperm. The head is so strong that it cannot be broken even when struck with a bullet. But a tiny twist or tinkle on the tail can easily break not only the tail but also shatters the head into tiny pieces.
https://youtu.be/24q80ReMyq0  


They were first made in Germany. In 1660 Prince
Rupert of Rhine presented some to king Charles II of England. He was very intrigued with their unique property and asked the newly constructed Royal Society for finding the scientific basis behind the phenomenon. The riddle has taken almost 400 years to unravel the physics behind it with the help of scientists from all over the world.  

        A recent study by S. Chandrasekar at Purdue University and M. M. Chaudhri at the University of Cambridge, was published in 20161. It showed that fast cooling of the outer layers of the glass hardens it rapidly and constricts the yet warm liquid glass in the centre. The fast cooling of outer layer makes a very high surface compressive stress. This layer is thin but super strong. A force applied to it, just cannot enter the head, but when the narrow tail is broken the shock wave travels through the inner core towards the head which explodes from within. https://youtu.be/lt-zvsGvtqg

I panicked, at once rang my car insurance company. The lady was very calm, she said “not to worry, the glass pane will not break into pieces as it was made of laminated glass. She will send the glass engineer who will fix it.”  When? I asked.  she checked and rang back; the earliest date was 3 days later.

  I did not dare to drive the car for the next 3 days till the Autoglass engineer came.  After examining my windscreen, he explained that there was a small chip in the glass right at the beginning of the crack. It was caused by a loose gravel on the road surface. These small, shallow craters are quite common and can be easily repaired at that stage. But if not repaired, cracks get bigger with vibrations in the glass when one drives the car. Once large cracks appear the whole windscreen must be replaced, which was the case with my car.

How long it will take to replace the wind screen? I asked thinking it may take a few days. He said that he would do it here and now. It would take about an hour and a half.

He rang me later to say that he has finished, and I should come down to check it. I did. it looked good and everything worked.  I thanked him profusely.

Though the shattering of the Rupert’s teardrops caused me to panic, if I would have researched a bit more, I would have also known that initial early Royal Society studies on the ‘Drops’ did result in development of shatter resistant, tempered glass which was patented in as early as 1874!


1. On the extraordinary strength of Prince Rupert's drops

H. Aben; J. Anton; M. Õis; K. Viswanathan; S. Chandrasekar; M. M. Chaudhri

Appl. Phys. Lett. 109, 231903 (2016)